Forklift and Powered Industrial Truck Safety

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Powered industrial trucks (PITs), commonly called forklifts or lift trucks, are used in many industries, primarily to move materials. They can also be used to raise, lower, or remove large objects or a number of smaller objects on pallets or in boxes, crates, or other containers.

Powered industrial trucks can either be ridden by the operator or controlled by a walking operator, though both types present different operating hazards. Industry and workplace conditions are also factors in hazards commonly associated with powered industrial trucks. For example, OSHA says that retail establishments often face greater challenges than other worksites in maintaining pedestrian safety.

OSHA’s Powered Industrial Truck standard applies to most types of material handling equipment that is powered for horizontal movement. This includes forklifts, order pickers, powered pallet jacks, yard jockeys, stand-up and narrow aisle lift trucks, to name a few. The standard doesn’t cover over-the-road haulage trucks and earth-moving equipment that has been modified to accept forks. In addition, the standard does not apply to scissor lifts or aerial lifts.

Whether you’re looking to administer required training or up your inspection efforts, the J. J. Keller® SAFETY MANAGEMENT SUITE delivers the resources needed to keep both operators and pedestrians safe around forklifts.


Streamline How You Manage Forklift Safety


  • Create Written Safety Plans
  • Create Written Safety Plans

    Easily create and store your written safety plans using pre-written templates for forklift operations for general industry and construction.

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  • Create Written Safety Plans
  • Facilitate Forklift Safety Training

    Access classroom video or PowerPoint® training as well as self-paced online training programs regarding forklift operator safety training and corrective action training.

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  • Conduct Safety Audits
  • Conduct Safety Audits

    Prepare and conduct safety program audits for powered industrial trucks and respective work areas.

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  • Track Forklift Safety Incidents
  • Track Forklift Incidents

    Effectively track, analyze, and document incidents involving forklifts to help you respond promptly and take corrective actions. By keeping detailed records, you can spot trends, improve safety protocols, protect your workers, and ensure OSHA compliance.

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  • Expert Help
  • Ask Compliance Questions to Industry Experts

    Get direct access to our trusted team of in-house experts — acknowledged leaders in the safety, regulatory and compliance fields with over 500 years of combined experience — who are standing by to help answer your toughest compliance questions.

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  • Regulatory Information
  • Review Regulatory Information

    Get the forklift and powered industrial truck regulatory info you need with J. J. Keller ezExplanations™ summaries of key topics, federal and state regulations & laws, rulemaking documents, court case rulings, and government guidance documents - all in one easy to find location.

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FORKLIFT/POWERED INDUSTRIAL TRUCK FAQs

No, OSHA does not require annual forklift (powered industrial truck) training. Refresher training is only required under certain conditions related to operator performance or workplace changes.

Refresher training must be provided when:

  • An operator is observed operating unsafely
  • An operator is involved in an accident or near miss
  • An operator receives a poor performance evaluation
  • Workplace conditions change
  • The type of truck being used changes

However, OSHA does require that each operator’s performance be evaluated at least once every three years to ensure safe operation.

OSHA does not require employers to keep safety and health training records under 29 CFR 1910.30. However, maintaining records is recommended because they help demonstrate compliance and provide proof that employees have received appropriate training.

According to OSHA guidance, keeping training records can:

  • Demonstrate compliance with applicable standards
  • Provide documentation during audits or inspections
  • Help answer key questions during incident investigations, such as whether an employee received adequate training to perform their job

While not always mandatory, maintaining these records supports workplace safety and accountability.

OSHA requires that forklift trainers and evaluators have the knowledge, training, and experience necessary to train operators and assess their competence. The standard does not require specific certifications but focuses on whether the trainer is capable of effectively teaching safe operation.

Under 29 CFR 1910.178(l)(2)(iii), trainers must:

  • Have sufficient knowledge of powered industrial trucks
  • Have the training and experience needed to instruct operators
  • Be able to evaluate operator competence

OSHA does not define exact qualifications or require certification. Instead, it uses a performance-based approach, allowing individuals with different backgrounds to meet the requirement if they can effectively train and evaluate operators.

Regarding experience, OSHA clarifies that trainers should have practical skills and sound judgment to safely operate the equipment in the employer’s workplace. For example:

  • A trainer must be familiar with the specific equipment and attachments used at the site
  • If a trainer lacks experience with certain equipment, they are not qualified to train others on it

However, trainers are not required to operate powered industrial trucks regularly outside of their training responsibilities.

No, OSHA does not require forklift (powered industrial truck) operators to have a valid driver’s license. Instead, OSHA requires operators to be trained, evaluated, and certified by their employer for safe operation in the workplace.

Under OSHA requirements:

  • Operators must be trained and certified to operate powered industrial trucks
  • Operator performance must be evaluated every three years under 29 CFR 1910.178(l)(3)
  • Employers must maintain a record showing the operator successfully completed training

This employer-issued certification is the only “license” OSHA requires for forklift operation.